Royalton Holdings

Introduction

Royalton Holdings Ltd has been serving the oil and gas industry for over 21 years from key strategic locations in; Baku (Azerbaijan), Tbilisi (Georgia) & Dubai (United Arab Emirates).

Thus providing our clients with an unrivalled experience and capability in Oil & Gas operations, technical services and product supply.

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OUR SERVICES & PRODUCT SUPPLY

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  • Flexible Hose Assembly supply via our Distribution Partner; Manuli Rubber Industries 
  • Full Hose Integrity Management Services; onshore & Offshore 
  • Provision of Hydraulic Services and products; 
  • Flexible Hose Assembly and Testing via Royalton dedicated and custom built Flexible Hose Assembly & Testing Facility 
  • Provision of products and services via our Distribution Partner; Stoneage Inc 
  • Provision of Products & services in engineering services, Power services, Mechanical services, Piping services, Steel services & Design Services to the offshore and onshore oil and gas industry. 
  • Training Services for external Personnel in the Hydraulics Industry (Offshore & Onshore) 
  • Delivering Fluid Solutions to our clients throughout the Oil and Gas Industry across the Caspian Region & Beyond. 

Flexible Hose Assembly Supply

Royalton Holdings Limited have an official distribution partnership with Manuli Rubber Industries, as well as stock of hose and fittings, we have access to the Manuli global network of companies showcasing multiple service lines at preferential cost and delivery lead times.  In addition Royalton Holdings are the official agent for Manuli hose and fittings products and services in the Caspian region. 

Royalton Holdings have full access to Manuli Hydraulics global research and innovation centres offering our clients advanced engineering solutions globally.

Manuli rubber locations have acquired and hold full API, ISO quality certification providing end userwith reassurance in the products that are supplied by Royalton Holdings, come from locations across the globe that adhere and exceed industry quality standards and meet and exceed industry technical approvals. 

Royalton Holdings have full access to Manuli hydraulics global network of assembly and service centres encompassing multiple product lines and disciplines. This allows Royalton holdings to service the Caspian region from a global support network if and when required. 

Royalton Holdings have full access to all products and services that encompass the Manuli oil and Marine division putting us in an unrivalled position to fully service the offshore drilling industry throughout the Caspian region and beyond. 

Royalton Holdings also have full access to all products and services that encompass the Fluidconnecto sector of Manuli, this offering further boosts our portfolio of the products and services we can provide to our clients across the Caspian region in both the offshore and onshore industry. 

Royalton Holdings also have full access to all products and services that encompass the Drilling product offering from Manuli, these products and services further enhances Royalton Holdings ability to provide the offshore and onshore drilling industry with market leading products but also with preferential cost structure and exclusive delivery lead times.  These hose assemblies have been specifically designed to exceed the requirements of both ISO & API certification providing the end user with confidence in the quality under operational conditions. 

Drilling Services Application Product Range by Manuli 

  • Rotary & Vibrator Hose Assemblies
  • Choke & Kill Hose Assemblies
  • Cement Hose Assemblies
  • BOP Hose Assemblies
  • Slick Line Hose Assemblies
  • Motion Compensator Hose Assemblies
  • Transfer Hose Assemblies
  • General Purpose Hose Assemblies

Hose Integrity Management Services

  • Supply of personnel to carry out onsite hose inspection, at both offshore & onshore client installations worldwide.
  • Classification of hoses in accordance with Energy Institute guidelines including recommendations of inspection/ replacement strategy.
  • Training of customer personnel in hose inspection/Hose Assembly
  • Provision of an Online Hose Management System.
  • Provision of personnel and equipment to remove, refit hoses or manufacture hoses at clients onshore/offshore locations.
  • Re-certification/repair & testing facilities for damaged hoses or hoses which have exceeded their design life (as per the Energy Institute frequency guidelines)
  • Hot oil flushing for hydraulic FHA’s in accordance with client request to specific cleanliness level i.e. NAS 6

Data gathering and field inspections;

  • Generation of comprehensive asset hose register 
  • Fitness for service assessment 
  • Comprehensive field reports including photographic library of findings 

Project Management 

  • Project planning (integration with existing PMR’s) 
  • Resource and Co-ordinate the provision of Hose Management Services 
  • Maintaining an auditable system 
  • Document Management and Control 

Integrity Management 

  • Regulatory compliance 
  • Risk-Based Inspection Scheduling 
  • Reliability Centred Maintenance 
  • Remaining Life Calculations 
  • Optimising Inspection and maintenance costs 

Energy Institute Guidelines for the Management of Flexible Hose Assemblies 

All Royalton holdings operations in the field of Hose Integrity Management strictly adhere to the above industry guidelines, providing the user with the below; 

  • Regulatory Compliance
  • Risk-Based Inspection Scheduling
  • Reliability Centred Maintenance 
  • Remaining Life Calculations 
  • Optimising Inspection and Maintenance Costs
  • Royalton holdings, Graham Harper Part of Document Steering Group and Author of Section 8 (Insp, Maint & Replacement          

FHAMS (Flexible Hose Assembly Management System)

Online hose integrity management application (OHM) accessed through cloud-based online portal via Royalton Holdings website with unique individual login & Password provided by Royalton Holdings. 

 

To compliment our hose management survey programme, we have developed a bespoke online hose management tool:

  • The flexible design of the system means that we can adapt to our individual customer hose management requirements.
  • The hose registers are stored securely with our web-based database.
  • The register/system features include:
  • Tagging and location details,
  • FHA technical specifications,
  • All current and historical inspection results,
  • work packs and survey reports, test certificates
  • Visual evidence of any unsatisfactory findings or recommendations,
  • Hose classification in accordance with EI guidelines. Recommend inspection/replacement criteria. 
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  • Clients can view a detailed database of current flexible hose Inventory
  • Digital Images of Satisfactory & unsatisfactory hoses  
  • Documents viewed online
  • Pressure Test Certification
  • Inspection Survey Documentation

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Provision of Hydraulic Services & Products

Supply of Standard and Custom designed Hydraulic components.

  • Pumps & Motors
  • Accumulators
  • Control Valves
  • Cylinders & Jacks
  • Hammer Unions
  • Crossovers
  • Tubes/Pipes & Flanges
  • Tube Fittings
  • Hydraulic Spares
  • Process Valves
  • Piping
  • Hydrostatic Pressure Testing
  • Hot Oil Flushing
  • Chemical cleaning
  • water Flushing
  • Hydraulic System Design
  • Hydraulic System Trouble shooting
  • Hydraulic Systems Refurbishment
  • Hydraulic system Modification 

Piping

Installation of non weld Seamless pipes Onshore and Offshore

Pressure Testing  

Carry out Hydrostatic  pressure test on Pipes,  hoses, Manifolds &  Pressure vessels Up to 30,000 PSI

Hot Oil Flushing 

A high percentage of equipment failures in hydraulic, lubrication and seal systems are caused by contamination from the oil reservoir, oil cooler/heat exchanger or system pipe work.  It is critical that systems are cleaned properly prior to start up in order to reduce filter overload and consequently component failure.

Generally most hydraulic and lubrication oil systems are designed for laminar flow.  That calls for a constant operation without cavitation's or vibrations, but in order to carry out a successful oil flushing, the flow should be turbulent in order to remove impurities sticking inside the piping systems.  

Chemical Cleaning 

The importance of chemical cleaning has now been understood by most organisations today, hence chemical cleaning has become a regular activity for pre-commissioning of a plant as well as post commissioning of process plant. The benefits of chemical cleaning is that it reduces the risk of break-down problems after installation of new kit and plant and definitely increases the life of the process units. 

Chemical cleaning is applicable for pipelines or process plants such as lubrication oil, fuel gas, water injection and compressor systems.  It involves removal of mill scale, corrosion (oxides) and particles whilst leaving the internal preserved to prevent future deterioration. 

Royalton Holdings can develop and provide a chemical cleaning service over a range of different equipment; hoses, safety kit and chemicals to suit most industry applications. 

Hydrostatic Pressure Testing 

We can offer reliable and safe hydrostatic pressure testing facilities for certification of new flexible hose assemblies and re-certification of existing hose assemblies. 

All Hydrostatic pressure testing procedures and documentation produced by Royalton Holdings is in a format suitable for submission to the relevant certification body/authorities. 

Third Party witness can also be arranged for drilling and cementing hose assemblies, as per customer requirements. 

Flexible Hose Assembly Capability

We have a wide range of high quality Hydraulic and Industrial hose assemblies, ranging from ¼” to 6” in size, held in local stock with the assembly/fabrication facility to meet our customer requirements.  Our stock includes various types/standards of hose fittings suitable for all of our flexible hose assemblies. 

Flexible hose assemblies are assembled with high accuracy and relevant standards, all hose assemblies are tested, certified, tagged and recorded in our FHAM’s (Flexible Hose Assembly Management) system prior to dispatch, providing our customers with a custom tracking system to ensure issue-free solutions. 

Utilising official Manuli Rubber Industries stock and machines

Hydraulic Hoses (¼” to 2”)

Low-pressureMedium Pressure High-pressureThermoplastic

Industrial Hoses (¼” to 6”)

Oil field – API Certified - (Choke & Kill, BOP  Control, Cementing and rotary vibrator  hoses)

Material Handling  Multi-purpose  Mining Petroleum  Steam

Water / Fire Fighting

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Stoneage Inc Products & Services

Royalton Holdings is the official distributor for Stoneage Inc Products and services in the Caspian, we can provide the following

  • Waterblast Applications
  •   Pipe Cleaning
  • Safety Devices
  • Vessel & Tank Cleaning
  • Surface Preperation
  • Nozzles & Fittings 

Waterblast Applications

  • Exchanger Cleaning
  • Pipe Cleaning
  • Vessel & Tank Cleaning 
  • Surface Preperation
  • Rotary Swivels
  • Nozzels 

Exchanger Cleaning 

  • Automated Systems
  • Autobox ABX-3L
  • Autobox ABX-2L
  • Bundle Blaster
  • Rigid Lance Machine
  • Fin Fan Accessory 
  • Hose Containment System
  • Rotary Nozzles
  • Banshee
  • Beetle

 

Pipe Cleaning 

  • Automated Systems
  • Autobox ABX-PRO
  • Autobox ABX-500
  • Navigator
  • ID & OD Cleaners
  • Rotary Nozzles
  • Badger
  • Gopher
  • Raptor
  • BJV
  • Safety Devices 

Vessel & Tank Cleaning 

  • Torus 3D Tools
  • TR-130
  • TR-200
  • Positioning Booms
  • 2D tank Cleaning Tools
  • SM-Air
  • SCS

 Surface Preparation 

  • Automated Systems
  • Striker
  • Tracked Striker
  • Lightweight Striker
  • Walk Behind Floor Cleaners
  • Rotary Cleaning Heads
  • Rotary Shotgun Tools

Nozzles & Fittings

  • The longest lasting, highest quality jets currently available.
  • Pipe extensions for any pressure and length

Oil and Gas Services and product provision

  • Royalton Holdings can provide the following services through our partnerships and supply chain: 
  • Repair, Upgrade & Conversion of Onshore and offshore drilling rigs
  •   Power Services
  • Mechanical Services
  • Piping Services
  • Steel Services 
  • Design Services  

Harris Pye Engineering

Harris Pye Engineering are renowned globally for all aspects of inspection and repair, construction steel works; high and low pressure pipework; specialist welding; heat treatment; mechanical works including, compressors etc.; and accommodation / outfitting design, manufacture and installation. 

Royalton Holdings with Harris Pye Engineering provides in situ repair, upgrade and conversion of rigs (including mobile offshore Drill Units), jack-ups and semisubmersibles. 

 Our services

  • Project management
  • Turnkey solutions
  • Steelwork services, including SPS
  • Specialist welding
  • Pipework design, manufacture & installation
  • Outfitting/accommodation
  • including HVAC & refrigeration
  • Full electrical services
  • Mechanical services
  • Instrumentation, automation & control

Joulon Group Portfolio 

Harris Pye is part of the Joulon Group and through this partnership Royalton Holdings has access to the Joulon Group portfolio as below:

Sara Sae 

A 38-year-old oil field equipment designer and manufacturer with the largest footprint in surface BOP control systems in the market. They also specialize in ring joint gaskets, hammer unions, and flow iron equipment 38-year-old

JVS Industries 

A 22-year-old high pressure equipment design, manufacturing and service company with specialty in high pressure valves, manifolds, and other well control equipment oil field equipment

OES Group 

Founded in 1996, OES is a premium asset integrity company with a global footprint. They are pioneers of dropped object reduction programs, rig assessment, and auditing services.equipment designer

Thanh Ngoc 

A 22-year-old, highly efficient, cost effective, jacking system inspection and repair company with a global footprint.  They possess significant experience with skidding systems, cranes, and mooring systemsequipment designer

STS Products 

A 16-year-old oil field equipment distribution company, supplying key capital and fast-moving goods at a competitive price, globally.

Derrick Services Ltd

Founded in 2003, DSL is a structural engineering, design, and fabrication specialist for drilling and production assets. Their primary focus is decommissioning, rig building, and complex structural projects design.

Consolidated Pressure Control 

A US based, surface BOP control systems manufacturer with custom designs and advanced BOP monitoring solutions.  They were founded in 2004 and maintain a strong presence in land based drilling  

Ram Designs 

Founded in 2011, RAM are pioneers in the offshore robotic inspection of drilling risers, a method which reduces riser maintenance costs.  They also provide repairs and recertification of risers, diverters, flex joints, etc. 

Aggrego  

Aggrego has been an integrated services provider for the last 4 years to over 40 offshore rigs in the Middle East, Asia, Africa and Europe.  They specialize in jacking systems, engine overhauls, and general inspections

Drone Pro 

An advanced drone inspection company with ABS & API approvals – offering DROPS, UWILD/SPS, and LiDAR scanning and video analytics services for the energy industry. the

 

Excel Marco  

Excel Marco is a premier solutions provider for process automation and safety systems for the onshore and offshore oil and gas, marine, and logistics industries manufacturer 

Global Offshore & Marine

Global Offshore & Marine Pte Ltd (GOM) is a boutique shipyard set up in 2006 as a one-stop turnkey project specialist providing integrated services to the offshore and marine industry. 

Oil and Gas Services & Products- Power Services

  • New Build and replacement 
  • Boilers
  • LSDO
  • Mechanical works
  • E&I of burners
  • Re-tubing works
  • Chemical flushing
  • Fabrication Services
  • Refractory refit
  • Insulation services
  • Heat exchangers
  • Condensers

Oil and Gas Services & Products- Mechanical Services

  • Hydraulics
  • Bolt Tensioning
  • Gas /Steam systems
  • Valve Overhaul
  • Engine/Generator overhaul
  • Pump Overhaul
  • Pressure systems overhaul
  • Flushing
  • Leak testing

Oil and Gas Services & Products- Piping Services

  • Fabrication
  • Carbon steel/stainless steel and specials
  • GF piping
  • SMO piping
  • High Temp works
  • Cryogenic systems
  • Hydraulic piping
  • Flushing
  • Pickling
  • Retrofit
  • Laser scan
  • Pipe stress

Oil and Gas Services & Products- Steel Services

  • Fabrication in workshop and in situ
  • Retrofit works
  • Skid manufacture
  • Steel erection
  • Laser scanning
  • Stuctural analysis & Design
  • Pressure vessel design and Boilers
  • Pressure Vessel manufacture and repairs
  • Crop & replace
  • Blasting & Painting
  • Scaffolding Access 

Oil and Gas Services & Products- Design Services

  • Structural design & Architecure
  • Modular process & Skid design
  • Piping & process design
  • Pipe flow & stress analysis
  • FEM analysis
  • Scantling layout/GA Drawings
  • Laser scanning & Site surveys
  • Pressure vessel design & boilers
  • Thermodynamics
  • E&I

Training of Hydraulic Personnel

Royalton can carry out internal and external training courses for all our clients involved in Hydraulic work scopes offshore and onshore, this increases the competency levels of all personnel who complete the below training courses;

 All course content is derived from and based on BFPA (British Fluid Power Association) Training courses 

BFPA- Foundation course hydraulic hose and connectors

BFPA- Hose assembly and inspection skills 

Thread identification and awareness 

Medium and high pressure fitting awareness 

Generic compression and autoclave fittings 

Utility hose fitting awareness   

Personnel Biographies

Oil & Gas Division Manager/HIM Technical Specialist - Graham Harper

  • Began Hose Integrity Management career at Continental ContiTech (Hose manufacturer)
  • Employed as planning and logistics engineer, coordinating HIM projects globally
  • Promoted to HIM team leader with total responsibility for HIM globally
  • Began my offshore career at this time carrying out survey inspections, HIM audits & projects in both the UK and overseas
  • Through training and experience became Technical authority in HIM & high pressure drilling hose assemblies (Rotary, Mud, Vibrator & Choke & Kill)
  • Through this experience was invited to the steering group that was to revise the UKOOA Guidelines for the management of flexible hose assemblies (Changed from UKOOA to the Energy Institute
  • Tasked with writing Section 8 of the document (inspection, maintenance & replacement
  • Following the creation of EnerMech I was invited to join the company to set up the HIM department. This involved winning contracts, assisting in the creation of EnerMech Live, travelling offshore globally and coordinating HIM projects both in the UK and overseas
  • eventually was promoted to operations manager at EnerMech supervising all HIM projects and scopes globally.
  • Joined Hydroserv Caspian as HIM manager utilising my skills and experience in over 15 years in the industry
  • Was invited to join Royalton Holdings as Division Manager of their Oil & Gas Division utilising my experience as HIM specialist and my experience of supervising projects in the Caspian region.
  • Have set up contracts and coordinated HIM projects both in the UK and Overseas for the following companies; BP. Shell, Talisman Sinopec Wood Group, KCA Deutag, Total, BHP Billiton, Odfjell Drilling, Diamond Drilling,CNR,Teekay Petrojarl, Maersk Oil, Maersk Drilling. Technip, Premier Oil, Enquest & Ensco.

Our Locations

Abu Dhabi, U.A.E.
Royalton General Maintenance Establishment
Hamdan Al Flahy Building,
Suite 101, Hamdan Street
P.O.Box No. 45565
Abu Dhabi, U.A.E.

T: +971 26777424

E: abudhabi@royaltonholdings.com

See Location

Baku, Azerbaijan
Port Baku Tower 8th floor
153, Neftchilar Avenue
AZ1010, Baku, Azerbaijan

T: +99412 4640144

E: baku@royaltonholdings.com

See Location

Belgrade, Serbia
GTC 19th Avenue
Vladimira Popovica 38-40
11070 New Belgrade, Serbia

T: +381638186964

E: belgrade@royaltonholdings.com

See Location

Dubai, U.A.E

Churchill Executive Towers
2705 Business Bay
Dubai, U.A.E

T: +97144541055/30

E: dubai@royaltonholdings.com

See Location

Tbilisi, Georgia
Vazha Pshavela 45
0108, Tbilisi, Georgia

T:+995 599 747547

E: tbilisi@royaltonholdings.com

See Location